Plastics : New Material Development in the Plastic Industry

New material development in the plastic industry involves creating innovative polymer formulations with enhanced properties to meet evolving market demands for performance, sustainability, and specialized applications. 

This encompasses everything from molecular-level engineering to novel processing techniques that transform how plastics function in the real world.

Bio-based plastics 

Are derived from renewable resources rather than petroleum. Coca-Cola's PlantBottle™ technology uses partially plant-based PET for beverage bottles, reducing petroleum dependence while maintaining identical performance to conventional PET.

Biodegradable polymers 

Break down naturally after their useful life. BASF's ecovio® compostable plastic films are used by farmers as agricultural mulch that fully biodegrades in soil after the growing season, eliminating the need for removal and disposal.

High-performance composites

 combine plastics with reinforcing materials for superior properties. Boeing's 787 Dreamliner uses carbon fiber reinforced polymers for up to 50% of its structure, reducing weight by 20% compared to aluminum designs while maintaining strength.

Smart/Responsive materials 

Change properties when exposed to external stimuli. Researchers have developed self-healing polymers used in phone screen protectors that can repair minor scratches when exposed to heat.

Recycled content innovations 

Transform waste into high-quality materials. Adidas Parley shoes incorporate yarn made from ocean plastic waste

Barrier technology 

Enhances plastic's ability to block gases or moisture. Amcor's Quantum technology creates multi-layer PET bottles with oxygen-scavenging properties that extend ketchup shelf life to 9 months without preservatives.

Lightweight foams

Reduce material use while maintaining functionality. SABIC's ULTEM foam, used in aircraft interiors, meets strict aviation fire safety standards while reducing weight by up to 50% compared to solid alternatives.

Medical-grade polymers

Meet stringent requirements for healthcare applications. BD's Sterilux® AS polypropylene, used in single-use syringes, maintains integrity through sterilization processes while providing exceptional clarity for medication visibility.

Conductive plastics

Incorporate additives that enable electrical conductivity. Samsung uses carbon nanotube-enhanced polymers in smartphone components to dissipate static electricity without needing metal parts.

Antimicrobial polymers

Inhibit bacterial growth on surfaces. Microban® antimicrobial technology is incorporated into Rubbermaid food storage containers, helping prevent stains and odors caused by microbial growth.