Plastic Colouring Basics : CMYK and Pantone for plastic - Finding the right colour -



Here's a detailed explanation of CMYK and Pantone for plastics:

CMYK Values:

What is CMYK:
  • C = Cyan (Blue)
  • M = Magenta (Red)
  • Y = Yellow
  • K = Black
  • Values are expressed as percentages (0-100%)
CMYK in Plastics:
  • Used mainly for printed colors
  • Limited use in actual coloring
  • Helpful for initial color communication
  • Not directly translatable to pigments
  • Serves as reference point
Pigments are solid, insoluble colorants used to give color to plastics and other materials. Here's a quick breakdown. They can be organic (Carbon-based, brighter colors, less heat stable), inorganic (mineral-based, more durable, better heat stability). 
Pigments are used for coloring plastics, UV protection, opacity control, special effects and color coding

Limitations for Plastics:
  • CMYK is for printing
  • Can't directly use in plastics
  • Need conversion to pigment systems
  • Color gamut limitations
  • Different appearance in plastic
Here are simple examples of CMYK colors commonly used in plastics:

Standard Color Examples:
  • Bright Red:     C: 0%,  M: 100%,  Y: 100%,  K: 0%
  • Deep Blue:      C: 100%,  M: 60%,  Y: 0%,  K: 20%
  • Forest Green: C: 80%,  M: 0%,  Y: 100%,  K: 30%
  • Purple:            C: 30%,  M: 100%,  Y: 0%,  K: 0%
  • Orange:           C: 0%,  M: 50%,  Y: 100%,  K: 0%
Important Note: CMYK is primarily a printing system, not a plastic coloring system. However, it's often used as a reference point.

Real world translation example:

Customer wants a blue container and provides CMYK values:
  • C:   100% 
  • M:  60% 
  • Y:   0% 
  • K:   20%
This needs to be translated to:
  • Proper blue pigments
  • White pigment (if needed)
  • Black pigment (if needed)
  • Consideration of plastic base color
  • Processing effects on color
Limitations:
  • Not all CMYK colors achievable in plastic
  • CMYK values need conversion for plastic coloring
  • Colors look different in plastic vs. print
  • Material type affects final appearance
  • Need to consider processing conditions
Best Practice: 

Always use physical color standards along with CMYK values for accurate color matching in plastics.

Pantone References:

What is Pantone:
  • Standard color matching system
  • Universal color language
  • Numbered color references
  • Includes formulations
  • Industry standard system
Pantone in Plastics: 

Specific Systems:
  • PMS (Pantone Matching System)
  • Pantone Plastic Standards
  • Digital color references
  • Physical color chips
  • Formula guides
Using Pantone: 

Advantages:
  • Universal communication
  • Consistent reference
  • Available physical samples
  • Digital values provided
  • Industry accepted
Limitations:
  • Not all colors possible in plastic
  • Material differences affect color
  • Process variations impact result
  • Cost considerations
  • Technical feasibility
Here are simple examples of Pantone colors commonly used in plastics with real-world applications:

Common Consumer Products Examples:

  • Coca-Cola Red:            Pantone 484 C
  • Home Depot Orange: Pantone 165 C
  • UPS Brown:                  Pantone 476 C
Plastic Product Examples:
  • Storage containers: Pantone 7455 C (bright blue)
  • Garden tools:           Pantone 368 C (lime green)
  • Children's toys:       Pantone 1788 C (bright red)
  • Kitchen utensils:     Pantone 7549 C (yellow)
  • Laundry baskets:    Pantone 2725 C (purple)
Important Notes:
  • Same Pantone can look different in different plastics
  • Materials affect final color appearance
  • Clear plastics vs. opaque
  • Glossy vs. matte finish
  • Thick vs. thin parts
  • Not all Pantone colors achievable in plastic
Need to consider:
  • Material type
  • Processing temperature
  • Cost constraints
  • End-use requirements
Practical Application:

Color Matching Process:
  • Select Pantone reference
  • Check feasibility
  • Consider material
  • Test formulation
  • Verify match
  • Document results
Important Notes:
  • Always check physical samples
  • Consider end-use requirements
  • Verify in different lights
  • Account for material effects
  • Consider cost implications


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