Plastics : Comprehensive Guide to On-Demand Air Packaging Systems

 

MINI PAK'R Machine:

 
Basic Description:

• Compact tabletop machine (Size: approximately 13" x 20" x 9")
• Creates air cushions and bubble wrap on demand
• Runs on standard electrical outlet (110V/220V) 

Key Features:

 
Film Types Available:

• Quilt Air (bubble wrap alternative)
• Air Cushions
• Tube Film (for void filling)
• Bubble Film

Technical Specifications:

• Speed            : 6.5-7.5 meters per minute
• Film width    : 200mm (7.8")
• Air pressure  : Built-in pump
• Weight           : ~10 kg/22 lbs

Operation Modes:

• Continuous run
• Pre-set lengths
• Manual operation

Applications:

• Small to medium shipping operations
• E-commerce fulfillment
• Retail packaging
• Warehouse operations

AirPouch System:

 
Basic Description:

• Industrial-grade system
• Higher volume production
• Multiple size options available

Key Features:

 
Film Options: 

• EZ-Tear™ Perforations
• FastWrap™ bubbles
• Air pillows
• Tubes
• Custom sizes

   EZ-Tear™ Perforations:

• Perforated air pillows for easy separation
• Reduces waste and improves efficiency
• Clean tear without damaging adjacent cushions

   FastWrap™ bubbles:

• Continuous chain of air bubbles
• Quick wrapping for products
• Alternative to traditional bubble wrap
• Used for protection and void fill

Technical Specifications:

• Speed : Up to 20 meters per minute (m/min)
• Multiple width options : 200mm-400mm
• Programmable length control
• Network connectivity

Advanced Functions:

• Auto-replenishment sensing
• Multiple operation modes
• Integration with packing stations 

Applications:

• High-volume fulfillment centers
• Manufacturing facilities
• Distribution centers
• Large retail operations

NewAir I.B. System:

 
Basic Description:

• Industrial bubble-on-demand system
• Continuous operation capability
• Heavy-duty construction

Key Features:

 
Film Types: 

• Standard bubble
• Wide bubble
• Heavy-duty bubble
• Custom patterns

Technical Specifications:

• Speed : 10-15 meters per minute (m/min)
• Width range : 300mm-600mm
• Automated tension control
• Built-in cooling system 

Smart Features:

• Temperature monitoring
• Speed adjustment
• Film tracking system
• Emergency stop

Applications:

• Industrial packaging
• Furniture protection
• Electronic goods packaging
• Automotive parts protection

Comparison of Systems:

 
MINI PAK'R:

• Best for: Small businesses
• Space needed: Minimal
• Investment level: Lower
• Output: 6.5-7.5m/min
• Mobility: High

AirPouch:

• Best for                 : Medium to large operations
• Space needed        : Moderate
• Investment level   : Medium
• Output                   : Up to 20m/min
• Mobility                : Moderate

NewAir I.B.:

• Best for                   : Industrial use
• Space needed          : Larger
• Investment level      : Higher
• Output                     : 10-15m/min
• Mobility                  : Limited

Cost Considerations:

 
Initial Investment:

• MINI PAK'R   : $2,000 - $4,000
• AirPouch         : $5,000 - $12,000
• NewAir I.B.     : $8,000 - $15,000

Operating Costs:

 
Film Costs:

• MINI PAK'R   : $0.02-0.04 per foot
• AirPouch         : $0.015-0.03 per foot
• NewAir I.B.     : $0.02-0.035 per foot

Power Consumption:

• MINI PAK'R    : Low      (400W)
• AirPouch          : Medium    (600W)
• NewAir I.B.      : Higher  (800W+)

Maintenance Requirements:

 
Daily Maintenance:

• Clean film path
• Check sealing temperature
• Inspect air filters
• Clear any debris

Monthly Maintenance:

• Deep clean machine
• Check all connections
• Lubricate moving parts
• Test safety features

Annual Maintenance:

• Professional inspection
• Replace wear parts
• Calibrate settings
• Update software

Remark:

m/min : Processing Speeds in Plastics Manufacturing (metre/minute)